Balancing Technology - Tool Dynamic
The spindle speed of modern machine tools have increased on a continuous basis in the last few years in order to achieve higher cutting volumes and machine in a profitable manner. The increases have also raised the demands for the tools and holders used, because the higher spindle speeds make the effects of imbalance increasingly more noticeable. The consequences are vibrations, bad surface finish and shorter tool life.
Only the high-precision balancing of tools and tool holders can make the complete capacity of the machines tool with regards to speed, cutting volume and produced surface finish accessible. Because balancing provides for fewer vibrations. It reduces wear of the spindle and tool, reduces the downtimes and increases process security.
Balancing Machines
With the Tool Dynamic Balancing Machine series, HAIMER offers a comprehensive solution for the balancing of tool holders, grinding wheels and big rotors with diameters up to 800 mm.
Starting from the table and complementary machine TD 1002 to the automatic balancing machine TD 2010 Automatic, HAIMER has for every need the suitable balancing machine.
Fast, Easy and Efficient Balancing With HAIMER Tool Dynamic Balancing Machines
In order to get better cutting performances and guarantee a more economic production modern machining operations such a High Speed Cutting (HSC) or Trochoidal Milling are getting more and more important. Along with higher cutting speeds due to extremely high tool speeds and feed rates the demands for rotating tooling systems have also increased.
By now balanced tools are absolutely necessary in order to make full use of a CNC machine's capacity. With the Tool Dynamic series HAIMER offers you a universal balancing machine program with which you can balance your tool holders, grinding wheel adapters or other rotors and work pieces fast, easily, accurately and efficiently.
Tool Dynamic TD 1002 Balancing Machine:
Balancing machine to balance tool holders on 1 plane.
The balancing device Tool Dynamic TD 1002 is your start into the modular balancing system of the Tool Dynamic series. Designed as a table and complementary machine, it is the ideal solution for mould makers, small batch lots, single applications and standard chucks. The Tool Dynamic TD 1002 measures and compensates the unbalance in one plane (static). Therefore it is perfect for balancing short tool holders and tools because of the couple unbalance being very low. The device is operated via the integrated keyboard and screen.
Technical data subject to change without prior notice.
Tool Dynamic TD Economic Balancing Machine:
Balancing machine to balance tool holders on 1 plane.
The Tool Dynamic TD Economic is your start into the modular balancing system of the Tool Dynamic series. The TD Economic measures and compensates the unbalance in one plane (static). Therefore it is perfect for balancing short tool holders and tools because of the couple unbalance being very low. The device is operated via the integrated keyboard and screen.
Technical data subject to change without prior notice.
Tool Dynamic TD Comfort Balancing Machine:
Balancing machine to balance tool holders on 1 and 2 planes.
If you want to balance frequently and keep the balancing time as short as possible, you should decide on the Tool Dynamic TD Comfort machine. It’s equipped with a PC, keyboard, mouse and monitor. The big screen enables you a fast input of tool data and all the comfort of a graphical user interface. In addition, the software of the machine offers the possibility to correct the unbalance with the help of a milling program what is very common in practice to correct the unbalance.
Technical data subject to change without prior notice.
10 Reasons To Use HAIMER Balancing Technology:
1. Longer Tool Life - On average, balanced tools (solid round tools and inserts) last 20% longer when the entire tooling assembly is balanced. Depending on the amount of unbalance, the tool life increase can be much greater.
2. Faster Speed - Poor sound from vibration is often the reason faster speeds are not realized. Balanced assembly’s permit 10~15% faster spindle speeds without degradation of sound or tool life.
3. Repeatable Tool Performance - The elimination of vibration dramatically reduces problems like chatter and tool chipping, thereby stabilizing tool performance and making lights out machining possible.
4. Longer Spindle Life - Unbalance in a tool assembly creates excessive centrifugal forces that can damage spindle bearings. Such damage reduces spindle life and can lead to costly unplanned downtime.
5. Better Surface Finishes - Unbalance creates excessive vibration that can be translated to the finished part in the form of chatter and poorer finishes. To achieve the best finish, balance the full assembly.
6. Improved Accuracy - At higher speeds, unbalance can actually induce runout during rotation where none was measured statically. Without balance, the solution is slower speeds and less productivity.
7. Fewer Tool Changes - When tool life increases 20% to 100%, tool changing time is reduced. This means less time for tool changes in the tool room.
8. Accurate Process - A solid concrete base construction, centrifugal force sensors for measuring, patented spindle that clamps the tools identical to the machine tool, and a simple/reliable machine calibration process.
9. Ease of use - Simple software and clear compensation options (removing, adding or displacing weight) make the balancing process fast and simple for all users.
10. Industry 4.0 Success - Industry 4.0 is all about using gathered data to automate changes on the fly that optimize the machining process. Without balance, the optimal machining logic will ultimately require a reduction of speeds until the problem is resolved, thereby reducing productivity.
Tool Dynamic Software:
Intelligent balancing software
Balancing is now even easier and more userfriendly. The user interface is completely made up of graphics. Buttons with symbols replace the text fields in most locations. Selection can take place using function buttons, by clicking the mouse or by touching the screen.
The proven simple design of the old interface has been kept. Anyone who already knows the Tool Dynamic can work with the new software without any problems.
For more Information, Including Prices and availability,
Call us on 0161 485 8730 or send us a message below.
Specialist Balancing Machines
Tool Dynamic TD Preset Microset
For Tool Balancing and Tool Presetting
Two approved systems – a trendsetting innovation.
The Tool Dynamic Preset Microset is a perfect combination of HAIMER´s balancing and HAIMER´s Microset presetting technology. The tool is clamped in the high precsion balancing spindle fitted with HAIMER´s proven adapter system. This saves time and increases accuracy because the tool does not have to be re-clamped.
- Breakthrough state of the art Technology: Tool Dynamic Comfort Plus and Microset UNO Premium
- Highest efficiency and time saving by combining two production stages
- Utmost precision due to high precision clamping in HAIMER’s balancing Adapters
- Needs little space
- Simple and logical Operation with HAIMER TDC 4.0 and Microvision UNO with 27" touchscreen
- Adapter for all interfaces
- Highest possible measuring comfort
Technical data subject to change without prior notice.
Tool Dynamic TD 800 Special Balancing Machine
Your solution for big rotors up to diam. 800 mm
Based on the proven Tool Dynamic balancing technology the Tool Dynamic TD 800 allows balancing big rotors of all kind. Bearing rings, grinding wheels and turbine wheels. With hand tailored clamping adapters you can balance your rotors as easy and quick as usual.
The safety hood of the TD 800 is segmented and opens to the side. Thus the rotor is accessible from above and heavy parts can be handled by a crane.
Technical data subject to change without prior notice.
Tool Dynamic TD Automatic Balancing Machine
We take balancing to the next level: faster, better, more efficient!
The Tool Dynamic TD Automatic is a truly universal CNC-based balancing machine with automated correction of the unbalance. It automatically compensates the unbalance in one or two planes by drilling or milling. The machine can work vertically and horizontally. The balancing machine is controlled by an integrated 19’’ touchscreen. The numerical control is a Siemens 840DSL, which can be accessed simultaneously with the balancing software.
Automatic Balancing – that’s how it works:
After measuring the unbalance the software calculates how deep the machine must drill, mill or grind in order to compensate the unbalance. The balancing spindle turns into the correct position. The integrated CNC unit moves to the pre-selected balancing plane and automatically removes the appropriate amount of material. Done.
Balancing could not be any quicker or easier. Errors, such as those caused by incorrect marking on the tool holder or through inadvertently incorrect drilling depths are no longer an issue.